EL-08Electrical

Ground Wire (EGC) Size Calculator

What to calculate next

Tools commonly used alongside this calculation

Explanation

The equipment grounding conductor (EGC) is the wire that bonds metal enclosures, raceways, and equipment back to the system ground so a fault clears the breaker instead of energizing the metal. Under NEC 250.122, its minimum size comes from one number: the rating of the overcurrent device protecting the circuit — not the load current and not the size of the phase conductors. This calculator reads Table 250.122 for copper and aluminum, then applies the 250.122(B) upsize rule when the conductors are enlarged.

How EGC sizing works

Start with the breaker or fuse rating and read the minimum EGC straight from Table 250.122 — a 100 A circuit takes 8 AWG copper or 6 AWG aluminum, a 200 A circuit takes 6 AWG copper or 4 AWG aluminum. Two adjustments can change that base value: the EGC is increased in proportion when the ungrounded conductors are upsized (250.122(B)), and it never has to be larger than those ungrounded conductors (250.122(A)).

Upsized EGC area = base EGC area × (installed conductor cmil ÷ required conductor cmil)
TermMeaning
OCPDOvercurrent device rating ahead of the equipment (A)
cmilConductor cross-sectional area in circular mils
250.122(B)Proportional EGC increase when conductors are upsized
250.122(A)EGC need not exceed the ungrounded conductor size

To size the ungrounded (phase) conductors themselves, which sets the OCPD you start from, use the wire size & ampacity calculator.

NEC Table 250.122

The full table maps the overcurrent device rating — “not exceeding” the value shown — to the minimum copper and aluminum EGC. A 30 A or 40 A breaker, for instance, falls under the 60 A row and takes 10 AWG copper or 8 AWG aluminum.

Upsizing the EGC (250.122(B))

When you enlarge the ungrounded conductors beyond the minimum the load requires — most often to control voltage drop on a long run — the EGC must grow with them. NEC 250.122(B) requires the wire-type EGC to be increased in proportion to the circular-mil-area increase of the ungrounded conductors. Enter the required and installed conductor sizes above and the calculator scales the base EGC up to the next standard size that meets the proportioned area.

A few limits to keep in mind: the EGC never has to be larger than the ungrounded conductors (250.122(A)); conductors run in parallel are sized for the full circuit rating in each raceway (250.122(F)); and the EGC counts as one of the conductors when you check conduit fill. Always confirm the final design against the current NEC and the authority having jurisdiction.

Frequently asked questions